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Production line distribution (FLT)

For the purpose of small batch, multi-frequency and minimum logistics cost, the main engine factory entrusts the third party logistics to carry out the route planning of production line logistics distribution, the planning of parts and components on-line mode, and simplifies the material management and distribution process in the manufacturing plant to the greatest extent. The manufacturing plant is configured according to the BOM table, and through the MES system, the third party logistics directly delivers the material to the on-line side. Warehouse, put into production, return empty containers, and continue to improve the material on-line mode and distribution routes.

The common practice of production line distribution (FLT) is that the third party logistics participates in the planning and design of the line-side logistics of the main plant. The main plant transfers the material requirements of the line-side logistics to the third party logistics through Kanban, call button, etc. The third party logistics is connected with the manufacturing plant by B2B system, picking, turning over and sorting the materials according to the demand, and delivers the materials to the finger by trailer or AGV trolley. Fixed work station. The third party logistics (TPL) that provides FLT service needs to have the ability of timeliness, high distribution accuracy, high sorting accuracy, high order density and fast and accurate information processing.

Case

With the intensification of market competition, a main chain enterprise is facing very high pressure of manufacturing cost. At the same time, the logistics organization of factory warehouse is unreasonable, and there are often problems of distribution and material cut-off, as well as a large number of accounting problems. In this case, the requirements of logistics timeliness and inventory control need to constantly develop new logistics mode, reduce costs, improve the material online mode, simplify the process, control inventory, improve distribution timeliness and so on, and make the accounts clear.

In order to achieve logistics, according to the material characteristics of the manufacturing plant, FLT warehouse is selected to be set up in the line-side planning of the manufacturing plant. At the same time, B2B system is connected with the manufacturing plant to deal with the material requirements of the production line of the manufacturing plant. The manufacturing plant places the raw materials in the reached logistics warehouse and sends quality inspectors to carry out material inspection. The finished materials can be directly delivered to the assembly and use of the production line to achieve logistics. According to different material categories, the online distribution mode is set, such as Kanban distribution, desktop distribution, SPS distribution, internal sorting, external sorting, etc. Through FLT distribution, the line-side inventory and warehousing cost of manufacturing plants are reduced, the accounting-reality consistency rate is greatly improved, and the production efficiency of manufacturing plants is improved.

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